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显示标签为“erb extraction machine”的博文。显示所有博文

2020年11月27日星期五

Supercritical CO2 Extraction Machine With Distillation Column

 

1. Main structure composition:

l  refrigeration system

l  CO2 storage tank

l  mixer,

l  Filter

l  extraction kettle

l  separation kettle

l  distillation column

l  carbon dioxide injection pump

l  carrier pump

l  pressure control system

l  Flowmeter

l  cold and hot water circulation system,

l  lifting device

l  joint operation platform,

l  pipeline components

l  safety protection device

l  data acquisition

l  electric control cabinet rack panel etc.

The whole set of equipment is made of stainless steel containers and pipes commonly used in the medicine and food industry, and the bracket is made of stainless steel. The auxiliary equipment and system can meet the requirements of supercritical extraction and process. The extraction of kettles has high safety and reliability. The extraction medium is CO2, which can be recycled. All equipment is arranged in a centralized way, neat, compact, and reasonable. The operation is convenient, intuitive, safe, and reliable.

Reference picture:




Working description of CO2 system:

CO2 enters the condenser from the steel cylinder and is filled into the CO2 storage tank. The liquid CO2 in the CO2 storage tank is pumped into the heat exchanger by the CO2 main pump and heated by the heat exchanger, so that the CO2 phase changes into a supercritical state and meets the requirements of the process flow. The supercritical CO2 enters the extraction kettle from the bottom of the extraction furnace and fully contacts with the material, and the material is extracted in the extraction kettle.

The extracted mixture and CO2 from the top outlet of the extraction kettle, through the high-pressure control valve at the outlet of the extraction kettle, enters the primary separation kettle for analysis. The process conditions of the first stage separation kettle were controlled to separate the extraction mixture. The analyte was removed from the bottom of the separation vessel.

The extraction mixture that does not meet the analytical conditions is regulated by the high-pressure control valve at the outlet of the primary separation kettle to enter the secondary separation kettle. The process conditions of the secondary separation kettle are controlled, and the extraction mixture is analyzed and separated again. The analyte was removed from the bottom of the separation vessel. Finally, the gaseous CO2 is filtered into the condenser through the filter. After condensation, the gaseous CO2 becomes liquid and enters the CO2 storage tank for repeated circulation extraction.

2020年10月28日星期三

Faster,Higher efficiency,Get essence direct!

 

The machine uses organic solvent or water to extract the essence from herbs, flowers, seeds, leaves, and so on.

The machine consists of an ultrasonic extraction part, filtration part, solvent recovery part, vacuum part, and electrical control part

Low-Temperature Circulating Pump

Ultrasonic extraction part 


The solvent and raw material will be loaded into this tank for extraction. The ultrasonic device is attached to the tank for speeding up the reaction. Ultrasonic device to the outer wall of the tank is better than ultrasonic device inside the tank because the former can prevents heavy metal pollution;

The filtration part consists of two filters and extracts the liquid storage tank. After extraction, the extracts liquid will be filtered and then stored in the tank. The filtration accuracy usually is 30-50 micron, but it also can be adjusted.

Solvent recovery part consists of a steam generator, heater, evaporator recovered solvent storage tank with condenser and chiller.

Steam generator produces steam and enters into the outer layer of the heater. The extracts liquid is circulated between the inside layer of the heater and evaporator. In this way, the extracts liquid is heated, and the solvent is evaporated.


Then the evaporated solvent will be condensed and enter into storage tank for reuse.

The capacity of the evaporator can be customized to large, such as 1000L/H. And the whole evaporation process is under vacuum condition, it will increase the heating efficiency and save much energy;

Vacuum part consists of a vacuum pump, buffer tank, circulated liquid storage tank. The vacuum part is mainly used to provide vacuum condition and pressure difference for separating extracts liquid from used raw material, filtration, and solvent evaporation.


Electrical part control all electrical switch, it’s more convenient to control the whole machine. And the electrical cabinet needs to be placed in a separated room, it will be safer when the solvent is volatile and flammable;



Working video of our ultrasonic solvent extraction machine can be checked in our Youtube account: https://www.youtube.com/watch?v=seYlwzLl3Qs


 


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